Studio Ergonomics
Precision seamless engineering built for the mat.
Deep hip flexion, high-plank holds, and complex inversions subject athletic apparel to multi-directional tension. In studio yoga, conventional sewn side seams create pressure points and risk seam shear along the lateral hip.
By utilizing 28-gauge circular knitting machines, we knit each pant tube as a single contiguous piece. Removing the vertical outer-leg seam eliminates bulk, prevents friction rash during floor sessions, and guarantees consistent modulus stretch around the quadriceps and pelvis.
Non-Negotiable Quality
100% Squat-proof opacity under full tension.
Sheer show-through during deep forward folds is the primary driver of customer returns in the premium activewear market. We test coverage under stretched conditions.
Knit Density & High-Gauge Microfiber
We configure high loop-density settings on our Santoni Top2V machines. Combining fine micro-polyamide yarn with multi-filament elastane ensures the knit remains light while knit loops stay interlocked even during 120% elongation.
Dynamic Backlit Grid Inspection
Instead of assessing static fabric flat on a table, we stretch knit specimens across high-lux light tables. This detects loop opening, transparency variances, and yarn distortion across light and dark colorways.
Fit-Model Validation
Pre-production prototypes undergo dynamic yoga pose testing—including malasana (deep garland pose), downward dog, and side lunges—to confirm complete opacity across all production sizes.
Ergonomic Waistband
Waistbands engineered to stay put upside down.
A stitched internal rubber elastic cuts into the flesh and causes roll-down during inversions. Our seamless circular process allows variable compression knitting directly into the waistband structure.
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Graduated Compression Zones
Firmer density at the upper rim tapering into gentle core support stabilizes the garment without pinching the diaphragm or restricting deep yogic breathwork.
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Zero Seam Foldover Construction
Self-faced double-layer knit collars deliver edge-to-edge softness against the lumbar curve, avoiding irritating raw-edge seams.
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High-Recovery Elastomeric Inlay
Heat-set elastane fibers provide 98% snap-back recovery, retaining shape wash after wash.
Material Science
Yarn blends & tactile handfeel.
We source fine European polymer yarns and apply surface finishing that delivers second-skin softness, rapid thermal moisture dissipation, and long-term durability.
| Blend Composition | Tactile Surface Handfeel | Performance Focus | Technical B2B Production Check |
|---|---|---|---|
| Micro-Nylon 6.6 / Spandex (80/20) | Buttery soft, peach-skin touch, cool glide | Hot studio yoga, flow, all-day athleisure | Ultra-fine Dtex microfiber filament prevents pill formation under continuous mat rub. |
| GRS Certified Recycled Poly / Spandex | Dry-touch, structured, matte visual finish | Eco-conscious brands, moderate compression | Requires third-party GRS transaction certificate verification before bulk vat dyeing. |
| Air-Jet Textured Polyamide | Supple cottony texture, lightweight volume | Restorative yoga, yin yoga, pilates | Enhanced capillary moisture transport; optimized yarn bulk prevents see-through. |
Styles & Cuts
Custom silhouettes we knit to your tech pack.
As an OEM and ODM supplier, we translate your CAD sketches and dimension charts into Santoni machine programming files.
7/8 Ankle Inseam
Engineered to sit cleanly above the malleolus without ankle cuff gaping, maintaining tension through extended lunges.
Full-Length Legging
Full-coverage silhouette with ergonomic ankle bands that prevent ride-up and hem bunching during foot transitions.
High-Waist Core Support
Extended 12cm–15cm waistband structure providing uniform abdominal hold without shifting during forward folds.
Flare & Bootcut Leg
Custom-programmed graduated tube-widening from calf to hem, engineered for contemporary studio-to-street lines.
OEM Workflow
From tech pack to bulk dispatch.
Our streamlined development pipeline reduces time-to-market while protecting consistency across your activewear collections.
Tech Pack & Yarn Review
We review your dimensions, target handfeel, and pantone colors, selecting the optimal circular needle count and yarn denier combination.
Prototype in 5–7 Days
Knitted on our 20 in-house Santoni machines. Prototypes are verified for fit, seam elasticity, and opacity.
Fit Sign-Off & Lab Dips
Following fit model reviews on the mat, we perform any adjustments, finalize dye approvals, and freeze the pre-production sample.
Bulk Run & Global Shipping
Bulk knitting, piece dyeing, heat setting, custom heat-transfer logo application, 100% QA check, and global export packaging.
Commercial Terms
Low minimum order quantities with agile scaling.
We offer low minimum order quantities that empower private activewear labels to launch new collections without excessive inventory exposure.
Our standard MOQ is 1,000 units per style, which can be split across up to 2 sizes and up to 3 custom colorways (e.g., 500 Medium and 500 Large across selected shades). Samples ship in 5–7 days, with bulk production finished in 4–6 weeks.
Production Milestones
- Minimum Order Quantity (MOQ) 1,000 pcs / style
- Size & Color Split 2 Sizes / 3 Colors
- Initial Sampling Lead Time 5 – 7 Working Days
- Bulk Production Cycle 4 – 6 Weeks
- Freight to EU / USA 3–5 Days (EU) / 5–7 Days (US Air)
Procurement FAQ
Common buyer questions.
Key technical and contractual details for sourcing private label yoga wear from our factory.
Our minimum order quantity is 1,000 pieces per style. You can split this run across up to 2 sizes and up to 3 custom colorways (for instance, 500 Medium and 500 Large divided across your seasonal palette). Each additional style maintains its own 1,000-piece production threshold.
We test fabric opacity on high-lux backlit tables at 120% biaxial stretch before bulk production. Prototypes undergo dynamic wear trials through deep squats and forward folds to ensure yarn density and loop structure prevent sheer distortion under tension.
Yes. We execute in-house lab dips based on Pantone TCX codes. Matching tops and leggings are dyed in synchronized chemical lots to ensure uniform shade consistency across differing knit textures and rib structures.
Physical prototypes take 5 to 7 business days once tech packs or physical benchmark samples are finalized. Programmers set the circular knitting machines in-house without third-party outsourcing delays.
We offer full OEM and private-label packaging including silicone heat-transfer logos, jacquard knit-in waist branding, woven satin care labels, custom FSC hangtags, and custom printed biodegradable polybags.
Start Your Studio Line
Request our wholesale activewear catalogue.
Connect directly with our manufacturing engineering team. Review our circular knit capabilities, yardage specs, waistband constructions, and full OEM pricing.